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Following is information of whole set of hologram
machines to produce holographic sticker from master origination
shooting to final holography sticker die-cutting. Most machines
are also used in producing holography film and holography hot stamping
foil. We list machines to make holographic sticker and holography
film(wide web soft embosser) bellow.
To produce holographic
sticker step by step
step1. Master origiantion shooting to make master
and silvering glass master.
step2. Electronic forming to make operation mater
nickel shim
step3. Hard embossing to make holographic sticker
(soft embossing to make holographic film). Tamper evident effect
of holographic sticker comes from embossed metallized film.
step4. Lamination to laminate silicon paper(liner)
together with embossed holography metallized film
step5. Die-cutting can be automatic die-cutting
and munual die-cutting
List of Holography Machines
1. 2D/3D Master Shooting System
2D/3D master shoooting lab including Microprocessor-Controlled
Automatic Positioning Equipment, Optical Table, He-Cd laser, laser
power controller, opticals, chemical, silver coatings and other
technology transfer.
2. Dot-matrix Master Shoooting System
To make Dot-matrix hologram movement effect onto
small hologram master. Usually, we make small hologram master unit
and recombine it into big master.
3. Hologram Master Recombination
Machine(for dot-matrix master)
To recombine small master into big master shim.
4. Electronic Forming Machine
Electronic forming machine duplicates nickel hologram operation
shim which is used for sticker embossing. Then we fix nickel hologram
operation onto embosser's sylinder and emboss metallized PET film
which will have hologram image on it.
5. Narrow Hard Web Embosser
Narrow web hard embosser can emboss aluminum metallized PET film(holographic
sticker film ), transparent PET film, aluminum foil,etc. To emboss
holography image, embosser should have compressed air pressure between
three cylinders in high tempreture. We have two type hard embosser,
old mold and new mold. Old mold holography hard embosser can not
emboss metallized film foil very precised in roll. Embossed holography
film have gap between each panel and the gap of panel is not precise.
New mold embosser can emboss foil very precisely and coutinously
with same gap between two stickers. So the sticker made by new mold
embosser can be applied automaticly by machine.
a. Old mode of hard embosser
b. New mode of hard embosser which can emboss precisely
6. Laminator
To laminate silicon paper(liner) and holography film together by
adhensive. Adehensive r(usually, solvent based) is same adhensive
for normal self-sticke.
7. Wide Web Soft Embosser
To emboss transparent holographic film in wide web. The hologram
film can be BOPP, PET and PVC film.
8. Hologram Sticker Automatic Die-cutting
Machine
This macine can die-cut hologram sticker in roll
precisely and fast. It can die-cut one row or two rows sticker per
time. It can die-cut maxinum 260 times per minute. It can slit sticker
into small roll at mean time of die-cutting.
9.Manul Die-cutting punch
Manul die-cutting punch can die-cut sticker into
sheetin size of 160mm*160mm. It die-cut row by row manually.
Holography
Master Shooting System
Master shooting System has two type. One is 2D/3D mater
shooting System, another is Dot-matrix master shooting System.
2D/3D mater shooting System
There're two type of 2D/3D master shooting. One way is to shoot
master by H1 glass to make hologram text or image in background.
Another way is to shoot master by hologram image maker facility
directly.To shoot master by hologram image maker facility directly,
all forground image and background image can be shooted in same
way(no need to make H1 glass for background first). It's much easily
way than to make background by H1 glass. Master shooted by hologram
image maker facility also is much shining and clearn without noise
wrinkle than the master shooted in another way, especially, on big
rainbow area. To shoot master by hologram image maker facility,
we need automatic position localization equipment to locate record
glass position precisely. To shoot master by H1 for background,
we have to control position platform manully.
Two different 2D/3D master shooting, we need two
different position localization equipment, one is manul positioning
equipment , another is automatic positioning equipment.
We have both type master shooting technology. To
shoot master by hologram image maker facility is suggested because
it's easier to learn and quality of master made is better.
He-Cd laser
This is the photo of He-Cd laser which is in my
training room.
It's the breif image of He-Cd laser structure
Microprocessor-Controlled
Automatic Position Localization Equipment for 2D/3D, kinetic movement,
flip-flop, hidden text, floating effect.
Microprocessor-Controlled
Automatic Positioning Equipment is 3D process machine who control
the master shooting according to the pre-setting parameter. It can
control position, distance and depth of holography will be shooted
and how long time glass will be exposed to laser beam when shooting.
Specifications:
1.Voltage std.:-220V,50HZ,
Power consumption <150W
2.Processor:2*57BYG060, 86BYG450B
3.Shutter:DC24V/0.5A, AC220V/2A
4.Value: Horizontal Direction
0.01mm, Vertical Direction: 0.01mm, viewing depth: 0.01mm
5.Times: Horizontal Direction<600
times, Vertical Direction<600 times, viewing depth Direction 1 time
6.Scope: Horizontal Direction<200.00mm
Vertical Direction<220.00mm viewing depth<80.00mm
7.Waiting
time: Toff: 1-999 second
8.Exposure time: Ton: 1-999
second
9.speed: 0-9 adjustable
Optical Table
Specifications:
Load weight: 500~800 kg
Solid Frequency Horizontal Direction < 1~1.8HZ Vertical Direction
< 1.1~1.8HZ
Maxinum anti-vibration value 1.1*10-3~ 3.5*10-3
Table Flat Smoothness: 0.10 mm/m2
Maxinum relative displacement: 0.22 nm~0.10 nm
L*W*H: 1800mm*1200mm*140mm
The weight of whole System will be 300 kg.
This is the photo of optical table and optics which
is in my training room. The main facility on top side of photo is Microprocessor-Controlled Automatic Position
Localization Equipment
The laser beam splitter seperate one beam into two
beam
2D/3D holography master shooting System includes
shooting system platform£¬Microprocessor-Controlled Automatic
Position Localization Equipment£¬He-Cd laser and laser
power; kinds of optics£¬kinds of chemicals for developing,
fixing, bleaching glass, silvering holography glass£¬other
equipemnts
Step 1. shoot master directly by hologram image maker facility or
shooting H1 glass, shooting background, shooting 2D
Step 2. Silvering holography glass
Dot-matrix master Shooting Machine
Dot-matrix master shooting machine
has 3 different types in resolution(800 DPI, 1200 DPI, 2400 DPI)
according to different customer's requirement..
Dot-matrix hologra mmaster shooting
machine composed of opetical tabel, He-Cd
laser, Programmable controller, acurate platform, Optics bridge,
computer and software.
Specifications:
1. Platform demension: 900mmX900mmX500mm
2. Resolution: 50 DPI adjustable
3. Exposure speed: 15-25 dots per second (depends on which mold)
4. Laser engrave area: 150mm¡Á150mm
5. Power: 220V, 1KVA
Hologram
Master Recombination Machine(for dot-matrix master)
This machine has small floor space, the recombination
master is large in size. The computer automaticallies control, can
recombine different shape on the same plate. The recombination is
high in precision. It is reliable that the machine is steady
Specifications:
1. Maxinum recombination area: 650mm*1250mm
2. Recombination precision: 0.01mm
3. Recombination function: Misplace, slope , blank, reverse
4. The computer automaticallies control, Windows operates interfaces
5. Power: 80V/2KW
6. Dimension: 1800mm*1300mm*1750mm
7. Weight: 1300 kg
Electronic
Forming Machine
After hologram glass master shooted by laser beam
sensitive glass by 2D/3D master shooting system(or, have dot-matrix
hologram recombined into big size on some plastic film) and had
one sliver layer on the surface of the glass after slivering process,
we have to put the holography glass master into soft eletronic forming
tank to produce holography master origination which image is nagative
to final hologram sticker. After 70-90 minutes electronic forming,
we'll get one holography shim copy which is called nickel holography
master origination(mother master) from the surface of glass master.
Then we put the nickel holography master origination into another
tank, hard eletronic froming tank which can duplicate another piece
positive operation holography shim which is a little bit harder
than soft shim for hard embossing and soft embossing. Small tank
is for duplicating small master which is used to emboss holography
sticker and big tank is duplicating big master which is used to
produce holography film.
Small holography electronic forming machine.
Soft electronic forming tank to produce holography
master origination(soft) and hard electronic froming tank to produce
holography operation shim for embossing.£Some electronic
forming tank can duplicate hologram nickel shim in size of 300mm*300mm.
Big holography electronic forming
machine.
Small Holography electronic forming machine
Specifications of small holography electronic forming machine tank:
1. Max electronic formed size:250MM*250MM
2. Voltage std.:220V 50HZ
3. Power consumption:1KW
4. Dimension: 800MM*800MM*1000MM
5. Weight: 150KG
Specifications of holography electronic forming
machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1.5KW
3. Dimension: 400MM*600MM*800MM
4. Weight: 100KG
Big Holography electronic forming machine(size
of it can be customzied design)
Specifications of Big holography electronic forming machine tank:
1. Max electronic formed size:1600MM*900MM
2. Voltage std.:220V 50HZ
3. Power consumption:2KW
4. Dimension: 2200MM*800MM*1200MM
5. Weight: 180KG
Specifications of holography electronic forming machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1KW
3. Dimension: 500mm*400mm*1200mm
4. Weight: 150KG
Old Mold
Narrow Web Hard Holography Embosser
Narrow web hard holographic embosser is designed
for producing 160MM width holographic products, such as holographic
labels, narrow web holographic film, hologram aluminum foil,etc.
Specifications:
1. Max embossing dimension : 160*156MM/sheet
2. Embossed film thickness: 0.012MM-0.12MM
3. Max rewind & unwind rolls diameter: 500MM
4. Temperature scope: 0-180¡æ(Adjustable)
5. Embossing speed: 0M-30M/Min(Adjustable)
6. Counter scope: 0-99999 (Adjustable)
7. Shim size: <160*156*0.05 MM
8. Shim lift: 5,000M-10,000M/Shim
9. Voltage std.: 220V 50HZ
10. Power consumption: 3KW
11. Compressed air needed: 0-5Kg/cm2 (Adjustable)
12. Embosser dimension: 1300MM*750MM*120MM
13. Embosser weight: 500KG
New Mold
Narrow Web Hard Holography Embosser
Narrow web hard holographic embosser is designed for producing 160MM
width holographic products, such as holographic labels foil in roll
which has precise gap between two stickers. Sticker embossed by
this embosser can be applied automaticly by sticker application
machine. Comparing to similar mold embosser made in USA and Germany,
our embosser has same quality and much lower price. This hologram
embosser can emboss slim hologram seal of cigarette packaging.
Characteristics:
1.Rectify a deviation and put one automatically,
rewind smoothly with little deviation..
2. Intellectual temperature control, it is accurate in temperature
control when embossing.
3. Automatic control or manual control to set unwind and rewind
parameter,
4. Automatic control or manual control to adjust juction of hologrma
nickel shim.
5.The structure is reasonable in design, it is flexible and convenient
to dismantle
Specifications:
1. Width of door: 300mm(MAX)
2. Embossing are: 152.4mm(standard)----161.0mm(customized)
3. Power : 220V or 380V, 4KW
4. Air pressure when embossing : 8kg/cm2(0.8mpa)
5.Dimension: 1850MM*900MM*1200MM
6.Weight: 700kg
Laminator
The machine is very simple and lamination machine which laminates
aluminum metalllized PET film(holographic sensitive pressure label
film) together with silicon paper(liner) by adhensive. It's simple
and easily run machine made just for our holographic sticker lamination.
Specifications:
Specifications of laminator body(three parts):
1. Machine body weight: 650KG
2. Machine body dimension: L5900MM*W450MM* H1700MM
Three parts of machine: 210mm*65mm*70mm, 160mm*90mm*70mm, 90mm*90mm*180mm
Specifications of lamintor's controller:
1. Controller weight: 50KG
2. Controller dimension: L600MM*W450MM* H950MM
3. Power.:220V 50HZ
4. Power consumption:5KW
1200 mm Wide Web Soft Holography Embosser
This machine is suitable to emboss many kinds of
film, such as transparent BOPP, PVC, PET film, extensively used
in manufacturing holographic film for anti-counterfeit hologram
packing material. Laminating together with holographic film, lots
boxes have fake preventing packaging and improving their appearance
with shining and vivid hologram effect. To metallize these transarent
BOPP, PVC, PET film, we can get aluminum metallized hologram film
in different color, such as silver, red, blue, green, yellow,ect.
Performance and Characteristics:
1. It only requires 20 minutes of heating to achieve work requirement,
automatically coordinating with cooling system and realizing heat
energy balance. Furthermore, It not only can save energyby two-third,
but also work constantly and stably.
2. Jointing seam will not expand with hot.
1.Width of Roll:1320mm
2.Width of Press Film:1250mm
3.Max. Diameter of winding and rewinding:580mm
4.Coling system: Oil and water cool system
5.Speed of embossing:0M-50M/Min.
6.Meter Counter: Automatic meter counter
7.Thickness of Material(Film, BOPP, PET, PVC):0.012-0.200mm
8.Temperature controlling:temp.0--200C
9.Compressed air needs: 6 ATM
10.Frequency-change speed-change Motor:2.2KW
11.Auto temperature perseverance system:12.5KW
12. Power.: 220V 50HZ
13.Total Power consumption:16 KW
14.Weight of Main Machine:1.5T
15.Embosser dimension of Main Machine: W1800*L1200*H1500mm
Automatic
Die-cutting Machine
This automatic die-cutting machine is very good
to die-cut hologram sticker precisely and fast. It's suitable to
die-cut hologram stickers in roll very precisely by tracing white
register mark. It has slitter which can slit big hologram sticker
roll into small rolls.
Performance and Characteristics:
1. Automatic anti-deviation when unwinding foil.
It can improve precision of unwind to decrease deviation in horizontal
direction.
2. Intelligent photoelectricity location position ability. It can
locate the right position of white register mark precisely.
3. Computer control technology. It's easily to set parameters for
die-cutting according differect speed and size of stickers
4. Rotation ability of dit-cutting mold. It can help to adjust mold
position precisely and can die-cut sticker in some special direction.
5. Rewind independently which imporove to rewind the waste film
smoothly.
6. Two sets rewinder to help rewind small rolls after slitting smoothly.
Main Parameters:
1. Die cutting width and length: a.200X200mm2
b.300X200mm2
2. Width of foil go through: 340 mm
3. Die-cutting speed: 250 times/min (max)
4. Rigester mark Positioning precision: 0.10mm
5. Precision to rectify a deviation: 0.15 mm
6. Max unwind Diameter: 500mm, Max rewind Diameter: 400mm, Max rewind
Diameter for waste film: 350mm
7. Min slitting width: 12mm
8. Thickness of liner: > 65/g glassine liner
9. Power: 220V 2000W
10: Dimension: 450mm*900mm*1400mm
11. Weight: 700Kg
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